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Energo system
SYSTEM FOR THE TRANSFORMATION OF CARBON-BASED MATERIAL IN SYNGAS
THROUGH A LOW TEMPERATURE GASIFICATION PROCESS
© Energo 2020 All rights reserved
The technology of the transformation of carbon-based material into SynGas, implemented through the process of low-temperature gasification, protected by Energo with the "molecular dissociation" brand, was developed in the USA in the early 90s, as a simple and modular approach. to the problem of disposing of carbon-based material.
Energo has carried out research and development activities on the process and has innovatively engineered the system, in order to efficiently and economically produce the transformation of the loaded material into renewable energy, registering two patents.
The more than 100 installations made all over the world highlight the characteristics of economy, flexibility and simplicity of management of a system which, thanks to its intrinsic operating characteristics, is able to transform the carbon-based material into an excellent energy carrier. like SynGas with practically no environmental impact.
SynGas production phase
The process takes place in constant conditions of oxygen deficiency and very slowly allowing to obtain a series of advantages from the point of view of the transformation efficiency and the quality of the synthesis gas obtained.
Starting from bulk material, loaded in batches into a series of gasification cells, the material does not require screening and homogenization pretreatments.
A service burner, running on natural gas, installed in the upper part of each cell, is started for a few minutes, in order to create the ignition conditions; then begins a slow phase of transformation of the organic material into gas at a temperature ranging between 300 and 450 ° C.
Once started, the process is sustained without any further need for external energy and is controlled by a special algorithm that controls its main parameters.
The energy necessary to obtain the transformation of complex molecules into simple gaseous materials is taken inside by partial oxidation of the carbon.
the process takes place in conditions of reduced temperature, lack of oxygen, in a highly reducing atmosphere, where, slowly, the gas is released through a large interface surface, and rises towards the outlet at an extremely low speed.
All these conditions ensure:
- Ashes not contaminated with molten metals
- Absence of metallic vapors in the gas
- Environment unfavorable to the formation of dioxins (absence of dioxins)
- Reduced NOx production
- Very low particulate entrainment with the raw gas
- High energy conversion efficiency
The final product consists of synthesis gas with a calorific value between 0.8 and 3 kWh / Nm3, a value that allows its use as a replacement and / or in addition in almost all plants that use natural gas, and with a level of cleaning equivalent to natural gas.
Energy recovery systems
SynGas is an extremely clean and versatile energy carrier.
The energy recovery systems that can be adopted depend exclusively on the needs of the end user, in particular the gas can be:
- Burned in a boiler to get heat
- Used in a turbine to produce electricity
- Reformed into Hydrogen for use in a fuel cell.
The different plant solutions essentially depend on the percentage of thermal and electrical power to be obtained.
A Multi-Fuel System
The system is able to treat simultaneously and without prior pre-treatment any type of carbon-based material with a relative humidity of less than 50%, such as:
- Unsorted municipal solid waste
- Organic fraction from municipal waste
- Biomass
- Residual packaging materials
- Industrial waste
- Industrial and agricultural waste
- Tires and plastics
- Hospital waste
- Slaughterhouse waste
Unlike many other systems, no prior selection or grinding of the incoming material is required, bulk materials, ground materials, bales, materials on pallets can be accepted.
For a general feasibility analysis, fill in the questionnaire: